Automated Tube Capping and Decapping System
The fully automated tube capping and decapping system, by HTI Automation, revolutionises tube handling in laboratories by automating manual tasks such as capping, decapping, and labeling. The X-TubeProcessor®_Basic is an efficient and compact system that allows lab personnel to focus on more valuable tasks, freeing them from repetitive manual work.
Ideal for pharmaceutical, diagnostic, and biotech labs, this versatile capping and decapping system improves productivity and minimises risks associated with human errors or contaminations.
Automated Tube Capping and Decapping System
Manual tube handling is time-consuming and prone to errors. The X-TubeProcessor®_Basic automates the capping, decapping, and labeling of micro screw tubes, ensuring fast, reliable, and reproducible results. With this automated tube capping and decapping system, you can process 96 tubes in as little as 10 minutes, significantly reducing manual labour and associated costs.
Micro screw tubes, from numerous leading manufacturers like Sarstedt, SSI, and ThermoFisher, are pre-inserted into racks, while the caps are fed into the system as bulk material. The rotary tube gripper efficiently removes and applies the caps, saving valuable time and eliminating the need for manual intervention. With its compact design, plug-and-play functionality, and flexible expansion options, the X-TubeProcessor®_Basic is an indispensable tool for streamlining lab workflows.
Space-Saving, Compact Design Fits Any Laboratory Workspace
In laboratory environments where space is at a premium, the X-TubeProcessor®_Basic excels with its compact footprint. Measuring just 68 x 61 x 60 cm (L x W x H), this device fits seamlessly into most lab setups. Its quiet operation further enhances its integration, ensuring that it doesn’t disrupt ongoing laboratory work. The system can also be expanded with an infeed-belt module, allowing automatic rack feeding and extending walkaway times, thus enabling up to six racks (576 tubes) to be processed without reloading.
Expandable Functionality with Labeling Module
The X-TubeProcessor®_Basic offers flexibility beyond capping and decapping. With an optional labeling module, users can integrate precise label applications directly into their workflows. This feature ensures accurate labeling and seamless data management, critical for regulatory compliance in pharmaceutical, biotech, and diagnostic labs. The user-friendly software allows you to design custom label layouts, and data can be transferred via USB, an external computer, or through direct network connectivity.
Stabilised Process with Smart Control Features
Ensuring reliability and accuracy is critical in laboratory automation, and the X-TubeProcessor®_Basic is designed with advanced control mechanisms to stabilise key processes such as capping, decapping, and labeling. One of its key features is torque control, which guarantees the precise tightness of each tube cap, eliminating concerns over inconsistent sealing. Additionally, the system incorporates space detection, which verifies the proper positioning of tubes to prevent any potential jams or errors during operation.
To further enhance reliability, tube and cap presence detection is included, ensuring that both components are present before any action is taken. This advanced level of control not only ensures full traceability throughout the workflow but also minimises the risk of mistakes, resulting in consistently high-quality output. These cutting-edge features significantly improve the reproducibility and reliability of laboratory processes, giving labs the tools they need to meet stringent quality standards in pharma and other highly regulated industries.
Impressive High-throughput Performance Automated Tube Capping and Decapping System
The X-TubeProcessor®_Basic boasts impressive high-throughput capabilities, processing up to 600 tubes per hour. Its rack capacity accommodates up to six SBS racks (48 tubes each) or a single rack of 96 tubes, allowing for flexible configurations based on laboratory needs. Despite its robust features, the system has a compact footprint, measuring just 68 x 61 x 60 cm, which can be expanded to 98 x 115 x 60 cm with the integration of additional modules. This expansion dramatically increases walkaway time, enabling uninterrupted workflows and boosting overall productivity. The ability to handle multiple racks in one go is a significant advantage for labs aiming to scale their operations without compromising efficiency.
It operates using compressed air, a standard feature in many lab environments, further simplifying installation. The system supports a wide range of automation functions, including capping, decapping, labeling, cap feeding, rack feeding, and tube identification, making it a comprehensive solution for tube processing tasks.
Maximising Efficiency with a Cost-Effective Automated Tube Capping and Decapping Solution
The X-TubeProcessor®_Basic strikes a perfect balance between efficiency and cost-effectiveness. Its durable construction and advanced design ensure long-term performance while maintaining a comparatively low purchase price. The modular nature of the system allows for functional expansions, such as labeling and additional rack feeding capabilities, making it highly adaptable to laboratories of all sizes. This flexibility ensures that the X-TubeProcessor®_Basic can evolve alongside the changing needs of your laboratory, offering a scalable solution that grows with your operations.
Reliable Service and Support for Consistent Optimal Performance
HTI Automation is committed to providing reliable, full-service support to guarantee the optimal performance of the X-TubeProcessor®_Basic and minimise the risk of downtime. Our support offerings include on-site maintenance, remote assistance, and customised service-level agreements designed to fit the unique requirements of each lab. With over two decades of experience and a proven track record of delivering high-quality solutions, HTI Automation adheres to ISO 9001 certified quality management standards, ensuring that every product and service meets the highest levels of excellence. Our global network of service professionals is ready to assist wherever you are.
Optimising Lab Workflows with the X-TubeProcessor®_Basic
For laboratories looking to optimise their workflows, the X-TubeProcessor®_Basic offers an ideal solution. Whether your goal is to automate capping and decapping processes, integrate precise labeling, or increase walkaway times, this system provides the flexibility, reliability, and efficiency you need. Its compact design, customizable features, and high throughput make it an invaluable tool for laboratories striving to reduce manual labour and improve productivity.
Contact HTI Automation today to learn more about how the X-TubeProcessor®_Basic can revolutionise your laboratory’s operations and deliver lasting value.
Key Features of the X-TubeProcessor®_Basic
- Automated Capping and Decapping: Efficiently handles the opening and closing of micro screw tubes.
- Bulk Cap Feeder: Automatically feeds screw caps into the system.
- Torque Control: Ensures consistent and correct tightness of tube caps for reliable results.
- Space Detection: Prevents jams by verifying tube positioning.
- Tube and Cap Presence Detection: Confirms both tube and cap are in place before processing, minimising errors.
- High Throughput: Processes up to 600 tubes per hour.
- Rack Capacity: Process up to 6 SBS racks (48 tubes each) or a single rack with 96 tubes.
- Compact Design: Footprint of 68 x 61 x 60 cm, expandable up to 98 x 115 x 60 cm with additional modules.
- Modular Expandability: Optional modules, such as a band for extended rack capacity or tube labeling module.
- Plug-and-Play Usability: Easy setup with touchscreen controls and simple software integration.
- Flexible Connectivity: Supports USB and network data transfer for seamless workflow management.

Book a free consultation with HTI Automation’s experts to learn more about how this automated tube capping and decapping system can optimise your laboratory setup to reduce costs, improve experimental outcomes and enhance productivity.